Troy Bayliss MotoGP Racing Suit Honda 2005

Troy Bayliss 2005 MotoGP Suit Safety Features

• 1.2–1.3 mm drum-dyed milled cowhide leather resists abrasion and stands up to repeated track use, matching the race-grade material standard of MotoGP competition gear.
• External CE-rated protectors on shoulders, elbows, and knees provide trusted rider protection during high-speed racing and track days.
• Additional leather layers stitched at shoulders, elbows, knees, and hips enhance crash and drag resistance at impact zones.
• Elbow and knee foam padding helps cushion impact during slides on track days.
• Pre-curved sleeves support a natural riding position for sport riding and track racing.
• Safety seams reinforced with dual- and triple-stitching at critical points for durability during crashes.
• YKK semi auto-lock zippers ensure secure closure and consistent performance at speed.
• Removable dual-density armour at knees, shoulders, and elbows for customisable protection and fit adjustments between track sessions.
• Removable dual-density CE spine protector (EN 1621-2 compatible) for added back protection during high-impact racing.
• Troy Bayliss Honda leathers include removable knee sliders for quick track adjustments and extended abrasion life.
• Rubber padding on key impact zones (optional on request) adds extra safety when needed for aggressive track riding.
• Aerodynamic extended speed hump for neck and spine protection (optional) matches professional MotoGP race suit design.

Outer Layer

• 1.2–1.3 mm drum-dyed milled cowhide leather, chosen for durability in race leather and motorcycle racing gear.
• Accordion leather stretch panels on the lower back and knees to improve flexibility and comfort during long race sessions.
• Stretchable Cordura placed at sleeves, crotch, and calf for maximum stretch and mobility without restricting movement.
• External CE-rated Protectors on shoulders, elbows, and knees.
• Pre-curved sleeves for proper riding position.
• YKK semi auto-lock zippers at the front, cuff, and calf for secure closure.
• Velcro reinforced strap on neck, cuff, and calf to lock in fit and prevent shifting.
• Velcro for attaching knee slider.
• Soft neoprene cuff and collar construction for comfort against skin.
• Safety stitched with high-strength nylon thread for maximum durability and seam integrity.

Inner Layer

• Polyester mesh lining for breathability and moisture management during extended track sessions.
• CE-rated dual density (removable) armour at knees, shoulders, and elbows (EN 1621-1:2012) for impact absorption and protection.
• Removable dual density (CE-rated) spine protector (EN 1621-2 compatible) for back protection.
• Removable CE-rated aerodynamic hump (optional) for extended neck and spine coverage.
• Left side inner mesh chest pocket for small items and ventilation.

Troy Bayliss Suit Customisation & Options

• Made-to-measure custom sizing: select Custom Size from the product options Size, complete the checkout process. Submit your body measurements via the measurement form using your order number; suit ships in 4-6 weeks from spec confirmation.
• Leather upgrade options: Cowhide leather (standard), Monaco, or Kangaroo leather for lighter weight and increased abrasion resistance on track.
• Speed hump configuration: choose No Hump, Standard Hump, Ventilated Hump, or Hydro Hump for back protection and aerodynamics.
• Perforation patterns: No Perforation, Perforated Chest, Perforated Front, or Full Perforated for ventilation control in warm weather.
• Add-on options: Removable Lining, Thermal Removable Lining, or Extra Knee Slider for extended track durability.
• Matching gear: pair with custom gloves and boots in coordinating sizes for a complete race kit.
• Standard lead time for pre-sized orders: 10 to 15 working days from order confirmation.
• Sizing for the Troy Bayliss 2005 MotoGP suit follows the Size Guide on this page.
• Also listed as Honda MotoGP replica suit 2005.
• This is the cowhide leather race suit mens 2005 configuration.